911 and Porsche World
Porsche recommends that the brake fluid be replaced every
two years. Porsche also goes on to recommend that we use only polyglycol, DOT 3
or DOT 4 fluids and not DOT 5 silicone fluid. Furthermore they say that we
should not add or mix DOT 5 silicone type brake fluid with the brake fluid in
your car as severe component corrosion may result. Such corrosion could lead to
brake system failure.
For the model year 1993 and forward the brake systems in all
Porsche models were filled with an improved type of brake fluid, ATE type 200.
ATE Type 200 fluid was a new improved DOT 4 fluid with a higher dry boiling
point, a higher wet boiling point which extended the life of the fluid and
resulted in longer change intervals (every 3 years). This same brake fluid is
sold on the aftermarket as ATE Blue and is a superior normal DOT 4 brake
fluids.
Brake fluid comes in DOT 3, DOT 4 or DOT 5 ratings. The DOT
standards for brake fluids were established in 1972. When the National Highway
Traffic Safety Administration, Department of Transportation (NHTSA) set up the
requirements for brake fluids they determined that there was a need for two
grades of fluid until an all-weather fluid was developed with viscosity and
boiling point characteristics suitable for all braking systems. In order to
provide added protection against vapor locking and fade in severe braking service,
DOT 4 fluid is recommended. But in such applications it is important to note
that the same higher viscosity that helps eliminated vapor locking and fade may
result in poorer system performance in very cold weather Also, it should be
noted that the high boiling points are sacrificed in the DOT 3 fluid for low
viscosities for use at low temperatures. These differences between the
viscosities of the DOT 3 and DOT 4 fluids are necessary to cover the specified
operating temperature ranges and as such make it necessary to maintain both DOT
3 and DOT 4 brake fluids.
DOT 5 fluid is supposed to be the all-weather fluid that is
mentioned in the preceding paragraph and it can be used as a replacement for
both DOT 3 and DOT 4 brake fluids. They test all three fluids for a great
number of different characteristics, however, the most interesting
characteristics to us are the equilibrium reflux boiling point (dry boiling
point), the wet equilibrium reflux boiling point (wet boiling point) and the
kinematic viscosities (viscosity at cold temperatures). Dry boiling point:
These are the minimum boiling temperatures allowed for the various grades of
fluid (this test simulates the boiling point when the fluid is new).
DOT 3 401° F
DOT 4 446° F
DOT 5 500° F
DOT 4 446° F
DOT 5 500° F
Wet boiling point: These are the minimum boiling
temperatures allowed for the various grades of fluid when wet (this test is a
simulation of the boiling point after the absorption of moisture from air)
DOT 3 284° F
DOT 4 311° F
DOT 5 356° F
DOT 4 311° F
DOT 5 356° F
NOTE: These are the minimum requirements and there are brake
fluids available that will exceed these minimum requirements.
Kinematic viscosities: All brake fluids (DOT 3, DOT 4 and
DOT 5) must meet a minimum viscosity test of not less than 1.5 centestokes at
100° C (212° F) and must not be more than the following to meet their various
classifications (the larger numbers indicate higher kinematic viscosities just
like with motor oils).
DOT 3 1500 Centestokes at minus 40° F
DOT 4 1800 Centestokes at minus 40° F
DOT 5 900 Centestokes at minus 40° F.
DOT 4 1800 Centestokes at minus 40° F
DOT 5 900 Centestokes at minus 40° F.
There are some advantages to silicon brake fluid over
conventional polyglycol brake fluids. It is permanent, it does not absorb
moisture, it does not boil, it helps prevent corrosion rather than causing it,
it will not damage paint if it is spilled on the paint and it helps lubricate
seals and other components in the brake system.
The disadvantages, though minor, can still be very annoying.
Silicon brake fluids are slightly compressible, or at least they appear to be
because of their affinity for air, which results in a different pedal feel from
that of a system which uses a conventional non-compressible polyglycol fluid.
Because of silicon brake fluid's affinity for air and their surface tension
characteristics they tend to cling to any air bubbles which get into the
braking system making the system very difficult to bleed properly.
The brake fluids required for our Porsches by Porsche AG are
either DOT 3 or DOT 4 in new and unused condition (that means that the can
should be sealed so that there is no moisture in the fluid). Porsche recommends
that we changed the brake fluid every two years (three years with the new ATE
type 200 brake fluid) because the conventional polyglycol fluids are
hygroscopic and will absorb moisture. When the fluid absorbs moisture, two
things happen: the boiling temperature goes down and the absorbed moisture is
corrosive to the brake components. Minimum wet boiling point is specified for
DOT 3 is 284° F and for DOT 4 is 311° F and because these fluids are
hygroscopic they commonly will approach these minimum limits. In contrast DOT 5
silicon fluids have a wet boiling temperature of 356° F and because they are
not hygroscopic they will never approach the wet boiling limit.
The silicon brake fluids are DOT 5 and as such are required
to be compatible with all conventional DOT 3 and DOT 4 fluids in order to
comply with the federal regulations for DOT 5. There are also other DOT 5 brake
fluids that while they are synthetic are not silicone based and as a result are
more similar to the conventional DOT 3 and DOT 4 brake fluids that we are
familiar with.
Silicon brake fluid is inert and is supposed to be the only
universally compatible brake fluid. However silicon is not miscible and will
not mix with other types of brake fluids. Although the silicon fluids can be
used with conventional polyglycol fluids, they will not mix and the
conventional fluid still in the brake system can continue to absorb any
moisture in the system components.
To gain maximum benefits for the silicon brake fluids the
complete brake system should be completely disassembled and cleaned before
adding the silicon brake fluid. Then because of the silicon brake fluid's
affinity for air, it is recommended that a pressure bleeder be used for
bleeding the system.
I have had personal experience with silicon brake fluid in
both street and racing cars. And indeed have experienced difficulties getting
the systems properly bled. Even when we were sure we had properly bled the
brake system, the brake pedal always had a strange, soft feel to it. We
attempted to use silicon brake fluid in a Porsche 935 race car at Daytona in
1981 for the twenty four hour race because of the problems we have in Florida
with the high humidity lowering the boiling point of the brake fluid. It
probably would have achieved our objective; however, the drivers didn't like
the pedal feel and requested that we change it back to conventional fluid. The
spongy pedal thing gets worse with heat and in our experience with it at Daytona
the driver, Bobby Rahal, told us if we didn't take it out we would have to
drive the car ourselves; it was scaring him to death. At that time there was no
chicane on the back strait away and they would come into the braking area for
Turn one at about 200 mph before braking. At that point they were committed to
turn one, which was a little like threading a needle and the soft brake pedal
was very unsettling to say the least. Rahal said that the pedal would get worse
each lap as the brakes got warmer. We returned to conventional brake fluid and
won that years 24-hour race.
In street cars the silicon fluid has advantages which may
outweigh its disadvantages, particularly for older cars that do not get driven
very much. Moisture absorbed by conventional polyglycol brake fluid cause
serious corrosion of metal parts and deterioration of rubber seals and hoses in
the brake system. However, in order to take advantage of that attribute the
brake system must be completely free of any polyglycol brake fluid. If any
polyglycol brake fluid remains in the system any moisture in the system will be
attracted to those small pockets of polyglycol brake fluid causing corrosion